Instruction manual for pull shear molding machine
(Vertical JT80-50 type)
1、 Preface
JT80-50 type tensile shear molding integrated machine; It is a self-developed equipment by our company for pulling and shearing magnetic ring inductor pins; This model is designed specifically for magnetic ring inductors such as T14 * 7 * 7 T18 * 10 * 10 T25... with commonly used wire diameters of 1.0MM-2.5MM. It provides the ability to complete stretching, shearing, and shaping work, with the entire process completed in 0.3 seconds. A circular inductor pin cutting and shaping equipment with high processing efficiency, good product quality, and reduced labor costs. Due to its stable equipment and wide adaptability, it is loved by the circular inductor processing industry.
2、 Main features
◆: Overall compact and compact, the panel is made of top-notch steel material, with a surface electroplated and hardened treatment, and the design surface is flat; Designed in accordance with ergonomics, hands will not feel tired after prolonged operation; Aluminum alloy sandblasting oxidation chassis, making the overall weight lighter and appearance more beautiful;
◆: The wire outlet is made of 8mm thick steel protective plate. Protect the machine's cutting blades from injuring hands. Safer operation;
◆: Newly added pressure gauge plate, with intuitive tension and easy adjustment;
◆: By turning the knob on the pressure gauge, adjust the tension according to different types of magnetic rings and wire force sizes:
◆: Adopting a large inner diameter cylinder, stable operation, strong cutting force, and fast speed.
◆: Wide compatibility, the small ring can be directly formed, and can be used to shape and repair the upper bottom plate and soldered products. Directly replace the old molding foot clipper.
◆: Using a regular 0.8mpa air compressor air source. 220V power input.
3、 Installation instructions
1. The filter regulator should be installed vertically, with the left side connected to the air compressor and the right side connected to the machine, with a pressure of 0.4-0.45MPA (which has been adjusted at the factory and should not exceed 0.5MPA). Otherwise, the cutting blade may not cut or pull straight;
2. Observe whether there is water in the jar every day, drain the water from the top and bottom of the jar, and push out the water from the top pin to prevent water from entering the solenoid valve and damaging the components.
Attention: The stabilizing filter should not be connected in reverse. It is required to be fixed and not adjustable. Check the moisture content every day
4、 Function Description
Pressure gauge - displays the current clamping force of the wire. The higher the value, the tighter the wire is pulled;
Tension adjustment - Adjust the clamping force of the product pins. (1 pressure gauge display) The higher the adjustment, the tighter the pulling, and the more beautiful the foot position. Note that adjusting too high may cause pin breakage; Some products may also experience poor pressure resistance; Or some products with thick lines (2.0-2.5mm or above) may experience the phenomenon of the cutter not cutting. Adjust the appropriate tension according to the actual situation of each different product.
Main air inlet - connect to the voltage stabilizing filter provided with the machine (the filter must be connected, otherwise water entering the machine will damage the equipment in advance)
Power socket - household 220V power interface
Power switch - If the equipment is parked for a long time and the fixture is replaced, be sure to turn off the power foot switch interface - connect the attached 2-core foot switch.
5、 Replace the fixture
1: First, turn off the power. Loosen the bolt of the fixture cover plate, take out the fixture cover plate, and then install the complete set (5 pieces+1 fixture head) of fixtures in sequence